Laminating lines (foam & air bubble film)

FAP can offer highly efficient inline and offline hot laminators for material welding by two systems, which can either be combined or work separately:
HOT AIR (air blade) & HOT ROLL (Roll to Roll system). Both systems guarantee perfect adhesion of the laminated layers.

The hot roll system is ideal for in-line foam lamination with HDPE film, while the hot air system is best for off-line lamination. The combined off-line laminator offers both laminating solutions, making the machine extremely versatile.

FAP designs, manufactures and sells a range of laminators, suited to laminate foam and air bubble film with various materials: LDPE, HDPE, PP, metallized film, paper, aluminum, aluminum + LDPE.

Laminated materials are widely used in construction and packaging industries due to their thermal and acoustic insulation properties and to their excellent mechanical strength. 

ACC 17/22/27 - In-line Foam & Air Bubble Film Hot Roll Laminating Machinery

Inline Foam & Air bubble film Laminator can be integrated into a complete extrusion line, also at a later stage. 
This laminator is placed directly after the extruder to provide HDPE film lamination on plastic materials at high line speed.

Possible applications:
The all-round applications make foam a popular choice in e-commerce. Lamianated with film foam and air bubble film packaging protects from mechanical damage, moisture and soil. Foam has proven to be an excellent solution when covering fragile and brittle products or any goods that may be subject to scratches and breakage. Subsequently, the material can be transformed into bags and sheets.

Base material

PE & PP foam / Air bubble film

Overlay material

LDPE & HDPE film

Lamination system

Hot roll

Width material

From 1650 to 2650 mm

Mechanical speed

150 m/min

Foam Plank Laminating Line / Models FLP 

This Hot Air Multilayer Laminating Machine is designed for simultaneous lamination of multiple layers of Thick Foam of various densities for high plank / board welding. As a result, laminated PE foam planks are strong, resilient and elastic. 

Possible high thickness foam applications: In technical packaging and the construction industry

Base material

From 2 to 6 layers of foam

Width material

1600 mm

Max Thicknesses panel

120 mm

Mechanical speed

25 m/min

Lamination system

Hot air

 Off-line combined Laminating line with combined HOT BLADE & HOT ROLL systems (foam & bubble air film) / Models ACLA 17S/22S + ACCUM

An independent machine uniformly laminates foam of various thicknesses and densities with different types of materials on one side. The machine can be upgraded by integrating some special equipment for NON-STOP PRODUCTION. 

Such equipment consists of: a foam accumulator (up to 40m) and a joint system to ensure the continuous laminating process.

Possible applications:
As a versatile insulation material for various applications in the construction industry: heavy-duty floor mat for excellent sound insulation and vapor barrier / universal sound and heat insulating material with a reflective effect (PE foam laminated with a metallized lavsan film) / vibration-insulating material with a waterproofing layer (PP foam laminated with waterproof polymer film).

FOAM / BUBBLE AIR FILM + HDPE, LDPE, HDPE, metallized film, paper + HDPE, aluminium film, aluminium film + LDPE, metallized lavsan film, waterproof polymer film

Lamination system

Hot roll / Hot air

Width material

from 1250 to 2050 mm

Mechanical speed

80 m/min

Base material

PE/PP/PS foam, air bubble film

Overlay material

LDPE, HDPE, PP, aluminized LDPP, paper + LDPE, aluminium + LDPE ecc

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